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KJ-PU10 Lab Scale Pyrolysis Unit
  • KJ-PU10 Lab Scale Pyrolysis Unit
  • KJ-PU10 Lab Scale Pyrolysis Unit
  • KJ-PU10 Lab Scale Pyrolysis Unit
  • KJ-PU10 Lab Scale Pyrolysis Unit
  • KJ-PU10 Lab Scale Pyrolysis Unit

    Model:KJ-PU10

    Description:

    KJ-PU10 Lab Scale Pyrolysis Unit is Small laboratory tire plastic pyrolysis furnace system, specially designed for laboratory research.

    Brief Introduction:  
    KJ-PU10 Lab Scale Pyrolysis Unit is Small laboratory tire plastic pyrolysis furnace system, specially designed for laboratory research.


    Introduction to tire pyrolysis process:
    Lab Scale Pyrolysis Unit


    The main raw material of this project is clean waste tires purchased from outside. There is no need for pre-processing processes such as cleaning, crushing, and wire drawing. The whole tire automatically enters the cracking furnace directly under the action of the automatic feeder (retractable and mobile). The feeding process high degree of automation, safe, convenient, time-saving and labor-saving.
     

    With the rapid development of the automobile industry and transportation industry, there are more and more waste tires, forming black garbage and causing black pollution. Waste tires are recycled and comprehensively utilized, and their products and extended products are regarded as important renewable resources. Recycling and processing of rubber products such as waste tires is an important way to turn waste into treasure, turn harm into benefit, eliminate environmental pollution caused by waste rubber, and protect the environment.

     



    Structure Of the KJ-PU10 Mini Waste Tyre Pyrolysis Plant:
     

    tire pyrolysis process
     

    features
    • Capacity model: 10KG

    • Raw materials: Waste Tire/Rubber/Plastic

    • Output: 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas

    • Details such as size, temperature, process, etc. can be customized according to customer needs.

    Technical Parameters
    Part I - Reactor Part
    It including the reactor vessel, insulation, motors, reducer, chimney, furnace,etc. Similiar as howing in the picture below.
     Mini Waste Tyre Pyrolysis Plant
    Part II - Cooling System
    It includes the catalyst chamber, top cooling pipes, oil-water separator, condensers,oil tanks, anti-back fire devices, connection pipes and joints etc.
     Mini Waste Tyre Pyrolysis Plant
     
     
    Supply Scope:
    Item Description
    Reactor (finished installation one) 5~10kg capacity,Q345R boiler plate with motor reducer, furnace, chimney
    Cooling System (all the parts finished installation before delivery in seller’s factory) catalyst chamber, top cooling pipes, oil-water separator, 2 sets of horizontal condensers,2pcs oil tanks, 2pcs anti-back fire devices, connection pipes and joints etc.
    Connected pipes 3pcs, 10mm diameter pipes
    Air blower 2pcs, 40W
    Graphite packing 4*4 5pcs
    Loading port flange 1pcs
    Carbon black discharging flange 1pcs
    Wrench for unloading the flange of cb 1pcs
    Ball valve 3pcs
    Bending 5pcs
    Pipe joints 3pcs
    Nipple 3pcs
    Screw 50 units M6*25
    Thermal couple 1pcs
    Pressure gauge 2pcs
    Ring 1pcs
    Temperature controller 1pcs
    Sealing material 5 boxes
    Bend table 1pcs
    Safety valve 2pcs
    Valves 2pcs
    External Dimension and Weight:
    Dimension 3.8*0.6*1.2m
    Weight Approx. 500kg
    Approx. Oil Yield of Different Raw Materials:
    PP(microwave oven food box/yogurt bottles,etc.) 50%~75%
    PE (Plastic film / plastic wrap) 50%~75%
    PS (fast food boxes / instant noodle boxes) 50%~75%
    ABS (Engineering plastics) 40%
    Leftovers of paper Wet 15~20% , Dry 60%
    House garbage 35-50%
    Plastic cable 80%
    Plastic bags 50%
    Submarine cable 75%
    Rubber cable 35%
    Soles 30%
    Big tires 45%~50%
    Small tires 35%~40%
    PVC (raincoat/building materials.etc.) Not applicable
    PET (mineral water bottles/sodas beverage bottles) Not applicable


    Final Products and Application:
    Tire oil/Plastic oil
     
    Products Application
    45%~50% Pyrolysis oil (Tire oil/Plastic oil)
    1. Add it into heavy oil generators to produce electricity
    2. Be used as heating material in ceramic factory, glass factory, power plants, steel making factory, boiler factory,etc.
    3. Sell it into oil refining factory for further processing.
    25%~30% Carbon black
    1. Sell it into coal briquette factory directly, but with cheap price.
    2. Make it into carbon black pellets or briquettes as fuel for burning.
    3. Further processing it into color master batch, and then sell it into plastic factory as basic material to make pipes, cable jacket,etc.
    15%~20% Steel wire Sell it into iron and steel factory directly
    5%~10% Waste gas Recycle it into furnace as fuel for heating the reactor

    Recycled Products:


     

    Process Flow:



    REference photos:
    Waste Tire/Rubber/Plastic pyrolysis
     

    Inquiry

    Please leave a message here. We will reply you in 24 hours.

    Tel Number

    180-3717-8440

    Email

    web@kejiafurnace.com

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    Zhengzhou/Kejia

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    Zhengzhou/Kejia

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